Even under extreme conditions, Turck’s distributed IO solution can safely and efficiently network compact systems together without the need for a central PLC.https://www.youtube.com/@%E6%9B%BE%E6%85%A7%E5%A9%B7-z6j
A supplier of automotive filters plans to use automated production machines to manufacture different filter models by adopting interchangeable machine parts. This modular design can reduce conversion time and enhance production efficiency, as the system can be flexibly converted easily according to different filter models. Due to the compact machine platform having no space to install traditional control cabinets and the insufficient flexibility of traditional control systems, which cannot achieve rapid adjustments, a distributed safety and control solution is adopted. Even without a central PLChttps://www.facebook.com/profile.php?id=100087291657130, all safety requirements must be fully met, such as emergency power-off circuits and monitoring systems.
Your benefit
Adapt flexibly to new production demands
High safety can be achieved even without a central control device
Rapid troubleshooting and shorter maintenance time
Cost-effective and future-oriented solutions
Secure networking without a central controller
Turck’s TBEN-LL-4FF-4FDX Ethernet I/O module and https://www.instagram.com/sunny.zeng5/Turck’s SafeLink protocol can create customized solutions to connect machine components flexibly and securely without the need for a central controller. These modules can be remotely installed on automated machinery and use existing network cables, thereby significantly reducing the amount of wiring required.
The TBEN modules can communicate securely with each other through the Turck Safe Link protocol and respond in real time to safety-critical events. In order to safely stop the machine, the emergency stop signal can be forwarded to all modules immediately. This can ensure the protection of employees and prevent damage problems.
Flexible modularization and seamless integrationhttps://heiautomation.com/
Installation at key points of production machines (such as safety doors, flip doors and emergency stop areas) can ensure comprehensive safety. As a central control cabinet is not required, the machine can flexibly adapt to new configuration requirements. The modular design allows up to 31 modules to be networked, enabling the production of different filter types on a single machine without any large-scale modifications.
TBEN supports standard protocols such as Ethernet/P, Profinet and Modbus TCP, as well as Safety protocols CIP Safety and Profisafe. This multi-protocol capability enables seamless integration into existing networks and saves time and costs.
Reduce conversion time and enhance flexibility
The high modularity of the TBEN module enables the rapid and easy integration of new machine operations. Thanks to the direct networking function, it can be transformed quickly and in real time without adjusting the existing control system. This can significantly reduce downtime and complete production adjustments more quickly.Cost-effective and future-oriented solutions
Turck’s TBEN-LL-4FF-4FDXhttps://heiautomation.com/product/ module and Safe Link protocol can create a powerful solution that enables automated production to flexibly adapt to new demands while fully enhancing safety without the need for a central control cabinet and complex PLC systems. Communication https://heiautomation.com/about/protocols can ensure coordinated responses to safety-critical incidents, thereby protecting employees and preventing machine damage. Rich diagnostic options can ensure rapid fault diagnosis, reduce maintenance time and improve operational reliability. This means that users can benefit from future-oriented cost-effective solutions, significantly reducing downtime and enhancing productionhttps://heiautomation.com/about/ efficiency.