Some users believe that safety and efficiency seem to be two “contradictory” elements. Recently, the German packaging equipment manufacturer A+F deployed a “thinking” safety system on their sorting and packaging machines. This not only made the employees’ operation safer but also unexpectedly increased production capacity. What kind of solution is this? Let’s follow the editor to find out.https://heiautomation.com/
pain spot;High-speed packaging machine – safety becomes a “speed bump”
The A+Fhttps://heiautomation.com/ sorting and packaging machine mainly re-segregates single-flavor salad trays and mixes them together to form “colorful combinations” on supermarket shelves. When the equipment is running at high speed, operators need to frequently open the boxes to adjust and replenish materials. Traditional safety solutions either involve a “one-size-fits-all” approach of immediate shutdown or lack sufficient protection, which can easily lead to accidents. Moreover, the packaging specifications often change, and the production line needs to quickly adapt and adjust. If a traditional safety system is adopted, not only will the wiring be complex, but fault detection will also be extremely difficult. How can we ensure personnel safety while allowing the https://heiautomation.com/contact-us/machine to “reduce downtime, respond quickly, and be easy to modify”?
building block design;Only pay for the functions that are actually needed.
Based on the actual situation of the users, PILZ https://www.youtube.com/@%E6%9B%BE%E6%85%A7%E5%A9%B7-z6jhas tailored a modular safety solution specifically for them, achieving remarkable results. This “intelligent safety solution” consists of an industrial controller, an independent safety controller, a distributed field module PDP67, and a new generation of PSENslock2 safety door locking device. It not only provides the best protection for the equipment but also reduces the wiring volume by at least 50%. The essence of this system lies in the mixed architecture of software and hardware separation. The process controller is responsible for the production process, while the safety controller focuses on safety protection, and both operate https://www.facebook.com/profile.php?id=100087291657130independently. When the customer needs to adjust process parameters or restart the system, the safety controller is completely unaffected, eliminating the risk of safety functions failing due to operational errors. This “dual-brain parallel” design shortens the debugging time of the production line by 30% and can reach the SIL3 safety level at the highest. More importantly, this system realizes “paying for what is used”, and A+F can configure according to the actual number of safety points required. Later expansion can be achieved simply by adding modules, without the need to replace the entire system. This model of only paying for the functions actually used is highlyhttps://heiautomation.com/product/ favored by users.
Intelligent security door: Maintenance completed, production can resume directly.
The 12 safety doors on the sorting and packaging machine each have
PSENslock2 https://heiautomation.com/about/providing a powerful locking force of 1000N.
When maintenance personnel need to enter the
dangerous area, they only need to make a request on the touch screen, and the system will confirm that the mechanical hand has returned to its original position before unlocking and opening the door. After the maintenance is completed and the door is closed, the machine will automatically continue the previous work progress.
The Wiring Revolution: One Cable Controls Everything;Each PSENslock2 is directly connected through pre-assembled cables to the PDP67 distributed module, and then connected to the PNOZmulti2 safety controller via the communication module of https://heiautomation.com/about/PDP67. The entire system only requires a main cable drawn from the control cabinet to manage all the safety doors and dozens of sensors, shortening the installation and commissioning time while significantly reducing potential failure points.
Diagnostic system: Making faults nowhere to hide;The PVIS diagnostic system of PILZ°https://heiautomation.com/contact-us/ from Piezo Elektronik can display all safety statuses in plain text format, in real time and clearly, on the control cabinet screen. Maintenance personnel can quickly locate the problem. Combined with the PNOZmulti Configurator software, technicians can easily complete the configuration of safety circuits, and the system automatically generates CRC check codes to ensure that each modification can be traced and verified, perfectly aligning with the concept of “zero unplanned downtime” of A+F.
Industrial Information Security: From Physical Protection to Digital Protectionhttps://www.facebook.com/profile.php?id=100087291657130.In the digital age, security protection has extended to the network level. This hybrid security architecture inherently possesses tamper-proof characteristics – unauthorized data access will be directly blocked by an independent security controller, effectively preventing malicious software from infiltrating the security system through process controllers, and building a solid digital firewall for the factory.
In the packaging industry, Pilkington PILZhttps://heiautomation.com/product/ has highly mature solutions and a strong reputation in the sector. It can provide users with comprehensive solutions and professional advice, making the users’ systems safer and easier to operate, thereby helping users enhance their market competitiveness. Pilkington PILZ’https://heiautomation.com/product/s global support network can offer users prompt and localized technical support, which is definitely a “calming balm” for export-oriented enterprises.