In the field of wastewater treatmenthttps://heiautomation.com/product/, sludge treatment has become an increasingly crucial link. The moisture content of the sludge produced by wastewater treatment plants directly affects the efficiency of sludge dewatering machines, thereby influencing the cost of wastewater treatment – electricity consumption accounts for up to 80% of the operational costs of water plants. Reducing the moisture content of sludge and minimizing the electricity and energy consumption during the dewatering process are the core breakthroughs for water plants to cut costs and increase efficiency.
Endress+Hauser’shttps://heiautomation.com/product/ Proline Teqwave MW microwave solid concentration meter has been successfully applied in the sludge dewatering process of a wastewater treatment plant in Qingdao. It enables fully automatic and real-time online measurement of sludge concentration, earning high recognition from users.
In traditional sludge dewatering https://heiautomation.com/processes, water plant operation staff need to regularly collect samples from the sludge pipelines manually and send them to the laboratory for moisture content testing, thereby adjusting the dosage of chemicals at the front end. This method is not only time-consuming and labor-intensive, but also has a lag in the detection results, which affects production efficiency.
In contrast, the Proline Teqwave MW microwave solid concentrationhttps://heiautomation.com/contact-us/ meter has significant advantages. It can output real-time online data on sludge concentration, liberating the cost and time of manual sampling, and greatly simplifying the on-site operation workflow of the plant, providing strong support for efficient production.
When the sludge concentration meter works in conjunction with the sludge flow meter, it can accurately obtain real-time sludge load data of the wastewater plant, providing digital basis for the dosage of chemicals. After calculation, it can help the wastewater plant save 20% of chemical usage, effectively reducing the operation cost of the water plant.
Microwave solid concentration meter Proline Teqwave MW (lower part of the picture)
- Electromagnetic flowmeter Promag (upper part of the picture)
By using the Proline Teqwavehttps://heiautomation.com/about/ MW microwave solid concentration meter, water plants can achieve a series of significant efficiency improvements.
Real-time accurate data acquisition: Directly obtain online and real-time sludge concentration data without the need for manual sampling and laboratory testing, achieving “zero delay” precise control of sludge treatment volume: Based on precise sludge concentration data, accurately calculate the daily sludge treatment volume, and optimize the formulation and execution of production plans. Optimize dosage of chemicals: Through real-time sludgehttps://www.youtube.com/@%E6%9B%BE%E6%85%A7%E5%A9%B7-z6j concentration feedback, precisely control the dosage of chemicals, saving considerable chemical costs annually. Improve dewatering efficiency and equipment lifespan: Effectively increase sludge dewatering efficiency, while extending the maintenance cycle of dewatering equipment and reducing equipment maintenance costs. Enhance the operational efficiency of sludge pumps: Optimize the operating conditions of sludge pumps, improve their operational efficiency, reduce energy consumption.
After actual measurement verification, the readings of Proline Teqwave MW
are highly consistent with the trend of the manual sampling data, and can sensitively and accurately reflect the dynamic changes of the sludge influent concentration. The following are some of the data records. Record.
Endershaus Microwave Solid Concentration Meter Proline Teqwave MW
This instrument utilizes advanced microwave measurement principles to accurately calculate the total solid content of sludge. It has a wide measurable range for sludge concentration, covering 0% to 50% of the total solid rate, with a repeatability accuracy of up to 0.01%. When combined with an electromagnetichttps://heiautomation.com/contact-us/ flowmeter, it can also output the critical total load value of sludge, providing comprehensive and precise data support for the refined management of the entire wastewater treatment process.
In the current context where the wastewater treatment industry is accelerating its transformation towards intelligence,
Endeshaus Proline Teqwave MW, with its outstanding performance and stable, reliable performance, provides a strong impetus for the efficient operation of water plants.